Custom Control Panel Design & Fabrication​

Since 1987, Process Solutions has designed and built custom control panels for a wide range of industries and applications. Send us your requirements, and our team of engineers will work with you to design the optimal control solution for your application.

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Custom Control Solutions For Your Application

From OEM machinery and electric motors to professional sports stadiums and rocket propulsion systems, we have designed and manufactured control panels for broad a range of industrial applications. This depth of experience enables us to provide the optimal solution for your specific application and provide design recommendations for improved functionality, reliability, and cost effectiveness.

Control Panel Design

Our custom control panel design services entail a thorough evaluation of your specifications  to ensure you receive a solution with the necessary level of functionality and reliability. When designing a custom control panel, we account for every detail, including install environment, heat calculations, electrical requirements, sizing, and any existing controls equipment. Before moving to production, each panel is designed in AutoCAD and reviewed by senior-level engineers to ensure quality and compliance with UL, NEC, CE, and CSA standards.

Engineering Services

Our team of 50+ hardware and software engineers have hundreds of combined years of experience in the design and implementation of industrial control systems. Our engineering services include electrical and mechanical design, PLC and HMI programming, documentation, on-site or remote commissioning, and post-project support. Our documentation capabilities include developing panel layout drawings, wiring schematics, functional diagrams, O&M manuals, I/O lists, software design documents, and FDA level drawings.

Control Panel Build

Our team of 50+ highly skilled technicians build over 3,000 custom control panels per year out of our 30,000 sq. ft. manufacturing space. To deliver consistent quality and improve our control panel build times, our production space is outfitted with specialized tooling, including our automated CNC enclosure mill and engraving machine. We also utilize properly sized wire duct and adhere device and wire labels in visible locations to ensure clean and organized wiring. Every control panel we build is thoroughly tested for complete functionality and quality inspected.

UL Certified Control Panel Shop

Process Solutions is a UL certified control panel shop specializing in the design and build of UL 508A-listed custom control panels, as well as UL 698A, 1203, and 1604 control panels designated for hazardous locations. Process Solutions is audited by UL multiple times per year based on the number of panels we build to ensure compliance.

UL 508A Panel Shop
Control panel enclosure being milled by an automated milling machine
Custom Enclosure & Panel Cutouts
Our automated enclosure and panel mill provides quick, clean and precise cutouts of any shape or size. Cutouts can be made in mild and stainless steel, plastic, and fiberglass. There are no minimum order requirements and our mill can accommodate enclosure dimensions up to 88″ x 88″ x 94″. Quick lead times on enclosure and panel milling available.

OEM & Build-To-Print Control Panel Manufacturing

Building custom or pre-designed control panels for OEMs is a particular specialty. Our build-to-print control panel services include engineer-led design reviews to ensure compliance with industry standards and to offer recommendations for improved cost and manufacturing efficiency. We also provide parts purchasing, control panel manufacturing, documentation, thorough testing, and commissioning.

Custom UL Control Panel Built for an OEM Client

Commitment to Quality

We are committed to providing high-quality products and services that meet or exceed our clients’ requirements and regulatory standards. From concept to completion, we follow established procedures designed to ensure every project detail is accounted for, including design reviews conducted by senior-level engineers, multi-point control panel build inspections, and thorough testing to verify quality and functionality.

Rockwell Automation

System Integrator


Solution Partner


Systems Integrator


Registered System

Let's Get Started
Send us your project information and we will respond shortly to provide a custom quote.