Supervisory Control and Data Acquisition, or SCADA, is a hardware and software system used to monitor and automate the control of industrial processes and machines. For many manufacturers and municipalities, SCADA systems are a critical component of the overall production process and are required to be secure, efficient, and capable of performing all necessary tasks. Over time, a SCADA system can become outdated and unsupported, lack functionality and features, present security risks, and be difficult to scale. These are the four reasons why you should upgrade your SCADA system:

System Support and Compatibility

An outdated SCADA system will often be unsupported by the manufacturer and be incompatible with modern controls hardware. Without manufacturer support, an outdated SCADA system will no longer receive necessary security patches or system updates, which can lead to extended downtimes during equipment failures, and a higher risk for cyber-attacks. Additionally, it can be challenging to find replacement parts for the outdated controls hardware, as well as increasingly expensive.

Unlock Greater Functionality and Features

Older SCADA systems may not have the same level of functionality and features that a new SCADA system can offer. For example, modern SCADA systems include improved graphics that provide more contextual information and greater situational awareness while reducing distractions by eliminating busy interfaces and animations in favor of intuitive and clean displays.

Additionally, a new SCADA system will often have increased connectivity and allow for integration with complementary programs, such as an ERP system, CRM, SQL databases, and modern HMI software. Finally, technological advances and processing improvements provide the opportunity to future proof your systems and incorporate IIOT data, machine learning, and artificial intelligence capabilities into your manufacturing.

Improve System Security

Outdated SCADA systems are vulnerable to data invasions, and likely can’t comply with newer security standards, such as encryption, two-step authentication, and secure remote access. SCADA security has drastically improved in recent years to reduce or eliminate both physical and cyber vulnerabilities. Upgrading to a modern SCADA system will allow you to take advantage of the new security capabilities and ensure you are protected from attacks.

Scalability and Future Proofing

Modern SCADA systems can be developed using object-oriented programming. This programming technique entails a template-based system design with easily manageable blocks of code representing various objects or equipment. As your manufacturing grows, new code blocks can be added quickly and inexpensively, allowing your SCADA system to grow with you. Furthermore, once a system template has been created, it can be copied and reused for each new facility, significantly reducing development time and costs.

About Process Solutions

Located near Seattle Washington, Process Solutions is the Northwest’s largest control systems integrator. With 30+ years in business and over 100 engineers and technicians on staff, Process Solutions has the experience and capacity to take on almost any automation project. Process Solutions provides a wide range of control system services, including electrical control panels, PLC and HMI programming, robot system integration, energy management and refrigeration systems, SCADA software design, and machine monitoring software.

Vaclav Mydlil
Sr. Director of Advanced Automation
Vaclav leads the dynamic Energy Management and Refrigeration Division at Process Solutions. With an impressive 20 years of experience in power demand management and refrigeration control systems, Vaclav is the driving force behind one of the company’s most innovative systems.

His expertise extends to PLC and cloud-based systems, ensuring seamless integration and optimal performance. Vaclav’s commitment to excellence is underscored by his Master of Science degree, specializing in control systems and electrical engineering, which he earned from the University of Life Sciences in Prague, Czech Republic.

Beyond the office, Vaclav’s passions include kayaking, snow skiing, and woodworking. Most of all, he enjoys moments spent with his wife and three kids.
Steve Pelton
Vice President of Sales
With over 20 years at Process Solutions, Steve Pelton has held various roles, including Sales Engineer, Sales Director, and his current position as Vice President of Sales.

In addition, Steve oversees Process Solutions’ Energy Management and Refrigeration Division — ensuring the company remains at the forefront of energy-efficient solutions that cater to diverse food production applications. Steve also spearheads the strategic development of the company’s machine monitoring solutions, aligning them with client needs and market trends.

Steve’s background includes mechanical engineering, but his career trajectory has mainly focused on control systems marketing and management. His ability to bridge technical expertise with business acumen has been instrumental in Process Solutions’ growth.

Outside the office, Steve passions include conquering rugged trails on his mountain bike, perfecting his golf swing, and exploring new destinations with his family.
Matt Barnes
Chief Financial Officer
Matt, with 28 years of financial strategy and accounting experience, plays a pivotal role at Process Solutions. As the Chief Financial Officer (CFO), he spearheads the company’s growth strategy, ensuring financial stability and health.

Beyond traditional financial management, Matt also oversees strategic initiatives aimed at optimizing Process Solutions’ on-hand inventory costs and availability. By fine-tuning inventory management, Matt ensures the company can meet client needs efficiently and maintain a healthy bottom line.

Matt graduated with a degree in accounting from Western Washington University and previously served as a financial executive at a large retail corporation. Outside of work, Matt enjoys traveling, soccer and spending time with his family.
Kevin Orr
Executive Vice President
Kevin boasts an impressive tenure of over 25 years at Process Solutions. His position in the company has been multifaceted, spanning roles as a project engineer, engineering manager, and Process Solutions’ first Executive Vice President.

Under Kevin’s leadership, the food processing division has flourished, earning its reputation as of the most respected in the industry. Today, Kevin closely collaborates with executives from leading food processors and food processing equipment manufacturers across the country.

Kevin is a devoted husband and father with a passion for international travel.
Todd Busby
Chief Executive Officer
Todd has dedicated over 30 years to Process Solutions, where he has worn multiple hats—from panel builder to project engineer and sales representative.

As the CEO of Process Solutions, Todd has spearheaded significant transformations. Under his leadership, the company has diversified into new industries, acquired a world-class facility, and more than doubled its size.

Todd, a native of the Puget Sound region, is a devoted husband, father, and avid outdoorsman. When he’s not at work, you’ll find him supporting his three kids in all their pursuits or hunting and fishing in Eastern Washington.
David Crumpley
President
David has dedicated over 15 years to Process Solutions, where he has served as a Senior Engineer, Vice President, and now Chief Operating Officer. His multifaceted experience spans technical expertise, strategic leadership, and operational efficiency.

As the head of Process Solutions’ Water/Wastewater division, David orchestrated the modernization of the company’s internal systems and boosted operational efficiency across the organization.

In his current role as President, David continues to drive innovative initiatives aimed at expanding the company’s reach and further streamlining internal processes.

Outside of work, David enjoys spending quality time with his family and pursuing his passions as an avid outdoorsman.

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Services

Service

We provide numerous remote and on-site services to our customers, including software upgrades, troubleshooting, hardware replacement, and feature additions. Our staff size provides us flexibility to quickly respond to standard time frames and emergency service.
Services

Commission

Process Solutions provides commissioning services, as well as system start-ups. Our staff will travel anywhere in the world to help you get your system up and running. We start up hundreds of systems per year, and our licensed electricians on staff can pull permits as needed.
Services

Document

Our Engineering and CAD department can create a wide range of documents, including functional specifications, software design documents, test manuals, O&M manuals, P&ID, system drawings, and network drawings. Drawings for FDA level documents are a particular specialty.
Services

Code

Process Solutions software designers are equipped to handle any size job. We structure our program code to be easily read by both customers and engineers, making support and system upgrades fast and easy.
Services

Build

Process Solutions builds over 3,000 panels per year. Our high-volume model makes our technicians experts in the field and provides our customers with an industry leading experience. Efficient manufacturing practices, mixed with automated manufacturing equipment, allows for quick and consistent job completion.
Services

Design

Creation of custom designs for new and legacy systems. All drawings are template based using automatic CAD macros. Our techniques create an efficient design process with recognizable and easy to understand drawings.

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