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Facilities

Process Solutions recently purchased a new facility in Stanwood, Washington.  Our new headquarters consists of 29,000 square feet split equally between the production shop and engineering offices.  An extensive remodel allowed us to provide our staff with comfortable work spaces and an efficient low-noise atmosphere. 

The facility also includes an 800 square foot engineering lab, coffeehouse-like café, heavy-load gantry crane, full size batting cage, adjacent trails and ball fields, and nearby restaurants.  The 15,000ft shop has double the manufacturing and storage space of our previous building, giving us more flexibility during high-volume production periods.  

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services

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    Process Solutions provides electrical control system design and CAD services on a daily basis for a variety of system types and industries.
    On a daily basis our engineers and CAD technicians are designing electrical control systems.  We bring hundreds of combined years of experience to our designs.  Often these are custom for new projects, but we also provide our clients with retrofit designs on legacy systems.  Our drawings are all template based using automatic CAD macros making us the most efficient designers in the industry.  Any one of our engineers, shop technicians, managers, or clients can look at a Process Solutions drawing and recognize the format and understand it with clarity.


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    Process Solutions builds all its control panels and is the largest volume panel-shop in the Northwest.  We build over 3000 UL control panels per year.  
    Expertise is created through practice and that certainly holds true of the Process Solutions shop technicians.  Their craft is a systematic art honed over many years.  No technicians get more practice than those at Process as our high-volume model is the ultimate teacher.  Process technicians are professionals where perfection is mandated when systems are shipping all over the world.
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    Our engineers develop software for the majority of our projects including PLC, HMI, SCADA, Vision, and Motion Control code.
    Some of our projects, like large SCADA systems, are software intensive requiring a significant coding effort by multiple engineers.  Some projects only need a simple HMI or PLC program and less than one or two weeks.  Either way, our engineers work within a proven process honed over decades.  The code is structured, commented fully, and easily read by clients and any of our engineers.  This makes support and upgrades straightforward even with code written decades ago.
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    The majority of our projects involve some sort of documentation from schematics to functional specifications.
    Process has a fully staffed CAD department and produces all its own project drawings.  We also provide an assortment of project documents depending on the project size.  These could include functional specifications, software design documents, test manuals, O&M manuals, P&ID, system, and network drawings.  We are adept at producing submittals for government projects.  FDA level documents are a particular specialty developed during hundreds of Bio-tech and Pharmaceutical projects.
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    Virtually every project has an installation phase.  At any one time, up to 30% of our engineers are on-site performing installation, start-up, and commissioning services for our clients.
    Our ability to both electrically install our panels and perform start-up services gives our clients a great advantage.  We can do it all.  Our start-up staff travels the country and the world doing what it takes to get our client's systems running perfectly.  We start up hundreds of systems per year.  We also have licensed electricians on staff and can pull permits as needed.
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    Our engineering and technical staff are often called to provide service upgrades and changes to existing systems.
    Upgrades and troubleshooting of legacy systems are common.  We are often called upon for short-term support, usually involving a minor software upgrade, hardware replacement, or feature addition.  The large size of our staff gives us flexibility so we can quickly respond to both standard time frames and emergencies like machines that are down.  Our service work is usually performed on an hourly basis.

Blog

Aug22

INFORMATION SYSTEMS, SCADA, AND ANALYTICS FOR INDUSTRIAL AUTOMATION

By: Process Solutions, Inc.
The internet, along with the estimated 10 billion devices connected to it, has sprung the world into an age of connectivity. As a result, new tools in the form of software and...
Aug18

David Crumpley Promoted to Chief Operating Officer at Process Solutions

By: Process Solutions, Inc.
August 16, 2016 – Stanwood, Wash. – Process Solutions, Inc., a leader in control systems design and integration, is pleased to announce the recent promotion of David Crumpley to Chief Operating Officer.  ...
Aug05

Gustav Automated Drill Tap Tagging and Milling Program

By: Process Solutions, Inc.
In order to better serve you and remain a leader in the control system and integration industry, Process Solutions is constantly developing new tools to increase the efficiency of our work. This is...
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About & Contact Information

Process Solutions is a control systems integrator established in 1987.  We typically design low voltage electrical systems with control panels.  We build and program control panels and software, as well as start-up any systems related to the controls. Our services cover a broad variety of project types and industries. 

  • 25+ years in business 
  • Recently Purchased New 29,000ft Headquarters in Stanwood, WA
  • UL508A Panel Shop with Explosion Proof Certification. FDA audited.
  • Core Products:  PLC’s, HMI’s, SCADA Software, Rockwell/Allen Bradley Solution Partner, Wonderware System Integrator Partner
  • Represent and support customers across the country/world for on-site system start-ups
  • 3000+ panels shipped per year, 30,000+ in the lifetime of company