Modern manufacturers are making data-driven decisions to help improve their production output, eliminate waste, and reduce operating costs. However, to collect data from their equipment and lines, manufacturers often need to purchase specific hardware components and software licenses. The problem for many manufacturers is they don’t have the available budget to acquire the necessary hardware and software components, leaving them unable to collect the data they need.

To provide manufacturers with a powerful and cost-effective solution for collecting production data, Process Solutions developed DAQuery Machine Monitoring Software. DAQuery is a custom software platform designed to communicate with industrial or commercial networked devices, collect and store live data, and transform that data into actionable information. DAQuery is also designed to be scalable to work within any manufacturing environment.

Transforming Manufacturing Data Into Actionable Information

What makes DAQuery unique, is the system’s ability to collect raw production data directly from your equipment, eliminating the need for a PLC and software licenses. DAQuery then transforms the collected data into actionable information, such as production throughput, batch recipe information, alarming and notifications, recipe management, audit trails, overpack percentage, and other KPI reports. All DAQuery’s reports are exportable to .CSV, .XLSX, .PDF, .MHTML, .DOCX, .TIF, .PP, and .XML file formats, and can be configured to include user-selected report parameters, such as a range of time or equipment type.  Overall, DAQuery acts as a decision and report engine for your plant.

Live Data Feeds

DAQuery also delivers live data feeds, providing an effective way for manufacturers and decision-makers to identify where waste is occurring and make corrections. When it comes to viewing and interacting with your live data feeds and reports, DAQuery has you covered with full support on any internet-connected computer, phone, tablet, TV, and HMI.

OEE Metrics

OEE metrics are another useful tool manufacturers can access through DAQuery Machine Monitoring Software. With OEE metrics, manufacturers can gain valuable insight into both the percentage of manufacturing time that is actually productive and how to systematically improve their production process. When analyzed and acted upon, OEE metrics help identify where waste is occurring in the production process, benchmark progress, and increase productivity.

PLC Connectivity

For facilities with PLCs and other controls hardware already installed, DAQuery includes a PLC data logging protocol that does not require the use of expensive third-party software. This protocol allows DAQuery to log data from connected PLCs and seamlessly store the data in any database.

Implementing DAQuery Machine Monitoring Software

When implementing DAQuery into your facility, Process Solutions’ team of software engineers will work with you to tailor the system to fit your manufacturing environment. Our engineers can also configure DAQuery’s dashboards to display your most important data front and center.  For more information about DAQuery Machine Monitoring Software or to schedule a live software demo, please visit

About Process Solutions, Inc.

Located near Seattle Washington, Process Solutions is the Northwest’s largest control systems integrator. With 30+ years in business and over 100 engineers and technicians on staff, Process Solutions has the knowledge, experience, and capacity to take on almost any automation project. Process Solutions provides a wide range of automation services, including custom electrical control panels, PLC and HMI programming, industrial and collaborative robots, energy management and refrigeration systems, custom SCADA systems, and Machine Monitoring software. For more information, please visit

Vaclav Mydlil
Sr. Director of Advanced Automation
Vaclav leads the dynamic Energy Management and Refrigeration Division at Process Solutions. With an impressive 20 years of experience in power demand management and refrigeration control systems, Vaclav is the driving force behind one of the company’s most innovative systems.

His expertise extends to PLC and cloud-based systems, ensuring seamless integration and optimal performance. Vaclav’s commitment to excellence is underscored by his Master of Science degree, specializing in control systems and electrical engineering, which he earned from the University of Life Sciences in Prague, Czech Republic.

Beyond the office, Vaclav’s passions include kayaking, snow skiing, and woodworking. Most of all, he enjoys moments spent with his wife and three kids.
Steve Pelton
Vice President of Sales
With over 20 years at Process Solutions, Steve Pelton has held various roles, including Sales Engineer, Sales Director, and his current position as Vice President of Sales.

In addition, Steve oversees Process Solutions’ Energy Management and Refrigeration Division — ensuring the company remains at the forefront of energy-efficient solutions that cater to diverse food production applications. Steve also spearheads the strategic development of the company’s machine monitoring solutions, aligning them with client needs and market trends.

Steve’s background includes mechanical engineering, but his career trajectory has mainly focused on control systems marketing and management. His ability to bridge technical expertise with business acumen has been instrumental in Process Solutions’ growth.

Outside the office, Steve passions include conquering rugged trails on his mountain bike, perfecting his golf swing, and exploring new destinations with his family.
Matt Barnes
Chief Financial Officer
Matt, with 28 years of financial strategy and accounting experience, plays a pivotal role at Process Solutions. As the Chief Financial Officer (CFO), he spearheads the company’s growth strategy, ensuring financial stability and health.

Beyond traditional financial management, Matt also oversees strategic initiatives aimed at optimizing Process Solutions’ on-hand inventory costs and availability. By fine-tuning inventory management, Matt ensures the company can meet client needs efficiently and maintain a healthy bottom line.

Matt graduated with a degree in accounting from Western Washington University and previously served as a financial executive at a large retail corporation. Outside of work, Matt enjoys traveling, soccer and spending time with his family.
Kevin Orr
Executive Vice President
Kevin boasts an impressive tenure of over 25 years at Process Solutions. His position in the company has been multifaceted, spanning roles as a project engineer, engineering manager, and Process Solutions’ first Executive Vice President.

Under Kevin’s leadership, the food processing division has flourished, earning its reputation as of the most respected in the industry. Today, Kevin closely collaborates with executives from leading food processors and food processing equipment manufacturers across the country.

Kevin is a devoted husband and father with a passion for international travel.
Todd Busby
Chief Executive Officer
Todd has dedicated over 30 years to Process Solutions, where he has worn multiple hats—from panel builder to project engineer and sales representative.

As the CEO of Process Solutions, Todd has spearheaded significant transformations. Under his leadership, the company has diversified into new industries, acquired a world-class facility, and more than doubled its size.

Todd, a native of the Puget Sound region, is a devoted husband, father, and avid outdoorsman. When he’s not at work, you’ll find him supporting his three kids in all their pursuits or hunting and fishing in Eastern Washington.
David Crumpley
David has dedicated over 15 years to Process Solutions, where he has served as a Senior Engineer, Vice President, and now Chief Operating Officer. His multifaceted experience spans technical expertise, strategic leadership, and operational efficiency.

As the head of Process Solutions’ Water/Wastewater division, David orchestrated the modernization of the company’s internal systems and boosted operational efficiency across the organization.

In his current role as President, David continues to drive innovative initiatives aimed at expanding the company’s reach and further streamlining internal processes.

Outside of work, David enjoys spending quality time with his family and pursuing his passions as an avid outdoorsman.

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We provide numerous remote and on-site services to our customers, including software upgrades, troubleshooting, hardware replacement, and feature additions. Our staff size provides us flexibility to quickly respond to standard time frames and emergency service.


Process Solutions provides commissioning services, as well as system start-ups. Our staff will travel anywhere in the world to help you get your system up and running. We start up hundreds of systems per year, and our licensed electricians on staff can pull permits as needed.


Our Engineering and CAD department can create a wide range of documents, including functional specifications, software design documents, test manuals, O&M manuals, P&ID, system drawings, and network drawings. Drawings for FDA level documents are a particular specialty.


Process Solutions software designers are equipped to handle any size job. We structure our program code to be easily read by both customers and engineers, making support and system upgrades fast and easy.


Process Solutions builds over 3,000 panels per year. Our high-volume model makes our technicians experts in the field and provides our customers with an industry leading experience. Efficient manufacturing practices, mixed with automated manufacturing equipment, allows for quick and consistent job completion.


Creation of custom designs for new and legacy systems. All drawings are template based using automatic CAD macros. Our techniques create an efficient design process with recognizable and easy to understand drawings.

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